How to Install Magnaflow Exhaust 2016 Victory Cross Country Tour: Easy Guide

If you own a 2016 Victory Cross Country Tour, you know how important it is to keep your bike running smoothly and sounding great. Installing a Magnaflow exhaust can boost your bike’s performance and give it a powerful, aggressive sound that turns heads.

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But maybe you’re wondering how to get started or if it’s too complicated. Don’t worry—you’re in the right place. This guide will walk you through every step, making the process clear and simple. By the end, you’ll have your new exhaust installed and ready to hit the road with confidence.

Keep reading to transform your ride today!

Preparing For Installation

Preparing for the installation of a Magnaflow exhaust on your 2016 Victory Cross Country Tour is key. This step sets the foundation for a smooth and safe process. Proper preparation helps avoid mistakes and saves time. Focus on gathering the right tools, ensuring safety, and inspecting your bike carefully.

Tools And Materials Needed

Gather all tools before starting. You will need a socket wrench set, screwdrivers, and a torque wrench. Also, have penetrating oil and anti-seize lubricant ready. Keep gloves and cleaning rags nearby. Having everything at hand avoids interruptions during the work.

Safety Precautions

Wear gloves to protect your hands from sharp edges. Use safety glasses to shield your eyes. Work in a well-ventilated area to avoid inhaling fumes. Make sure the bike is cool before touching the exhaust. Disconnect the battery to prevent accidental starts.

Vehicle Inspection

Check the bike for any existing damage or rust. Inspect the current exhaust system for leaks or cracks. Clean the exhaust pipes to remove dirt and grime. Ensure all bolts and mounts are tight but not stripped. This inspection helps identify issues before installation.

Removing The Stock Exhaust

Removing the stock exhaust on your 2016 Victory Cross Country Tour is the first step to installing the Magnaflow exhaust. This process requires patience and basic tools. Take your time to avoid damage. Follow each step carefully for a smooth removal.

Loosening Clamps And Bolts

Start by loosening all clamps that hold the exhaust pipes. Use a wrench or socket set for this task. Turn bolts counterclockwise to loosen them. Some bolts may be tight or rusty. Apply penetrating oil and wait a few minutes for easier removal.

Work on both sides of the exhaust system. Keep all bolts and clamps in a safe place for later use or disposal.

Detaching The Exhaust System

After loosening, carefully pull the exhaust pipes away from the motorcycle. Do not force or bend the pipes. Wiggle the pipes gently to detach from the mounting points. Some parts may stick due to heat or rust. Use gentle taps with a rubber mallet if needed.

Have a helper hold the pipes while you remove them. This prevents dropping and damaging parts.

Handling Old Parts

Once removed, inspect the old exhaust parts. Check for cracks or damage that may affect reinstallation. Decide if you want to keep or recycle old clamps and bolts. Properly dispose of parts that are no longer usable. Clean the mounting areas on the bike before installing the new exhaust system.

Installing The Magnaflow Exhaust

Installing the Magnaflow exhaust on your 2016 Victory Cross Country Tour improves sound and performance. This process needs care and the right steps. Follow these clear instructions to fit your new exhaust perfectly. Take your time and enjoy the upgrade.

Positioning The New Exhaust

Start by placing the Magnaflow exhaust near the bike’s original pipes. Align the pipes gently without forcing them. Check that the exhaust matches the bends and holes on your bike. Hold the pipes in place to see if they fit well. Positioning is key for a smooth installation.

Securing Clamps And Bolts

Next, attach the clamps around the connection points. Use the correct size clamps to avoid leaks. Tighten the bolts by hand first for easy adjustments. Then, use a wrench to secure them firmly. Do not overtighten to prevent damage. Make sure all connections feel solid and tight.

Adjusting For Proper Fit

After securing, check the exhaust’s position again. Slightly move the pipes to avoid contact with the bike frame. Leave small gaps for heat expansion and vibration. Confirm that the exhaust sits evenly on both sides. Adjust clamps and bolts if needed. Proper fit ensures good sound and safe riding.

Final Checks And Testing

After installing the Magnaflow exhaust on your 2016 Victory Cross Country Tour, final checks and testing are essential. These steps ensure the exhaust fits correctly and works safely. A thorough inspection prevents problems and improves performance.