How to Install Magnaflow Exhaust 2016 Victory Cross Country Tour: Easy Guide
If you own a 2016 Victory Cross Country Tour, you know how important it is to keep your bike running smoothly and sounding great. Installing a Magnaflow exhaust can boost your bike’s performance and give it a powerful, aggressive sound that turns heads.
But maybe you’re wondering how to get started or if it’s too complicated. Don’t worry—you’re in the right place. This guide will walk you through every step, making the process clear and simple. By the end, you’ll have your new exhaust installed and ready to hit the road with confidence.
Keep reading to transform your ride today!
Preparing For Installation
Preparing for the installation of a Magnaflow exhaust on your 2016 Victory Cross Country Tour is key. This step sets the foundation for a smooth and safe process. Proper preparation helps avoid mistakes and saves time. Focus on gathering the right tools, ensuring safety, and inspecting your bike carefully.
Tools And Materials Needed
Gather all tools before starting. You will need a socket wrench set, screwdrivers, and a torque wrench. Also, have penetrating oil and anti-seize lubricant ready. Keep gloves and cleaning rags nearby. Having everything at hand avoids interruptions during the work.
Safety Precautions
Wear gloves to protect your hands from sharp edges. Use safety glasses to shield your eyes. Work in a well-ventilated area to avoid inhaling fumes. Make sure the bike is cool before touching the exhaust. Disconnect the battery to prevent accidental starts.
Vehicle Inspection
Check the bike for any existing damage or rust. Inspect the current exhaust system for leaks or cracks. Clean the exhaust pipes to remove dirt and grime. Ensure all bolts and mounts are tight but not stripped. This inspection helps identify issues before installation.

Removing The Stock Exhaust
Removing the stock exhaust on your 2016 Victory Cross Country Tour is the first step to installing the Magnaflow exhaust. This process requires patience and basic tools. Take your time to avoid damage. Follow each step carefully for a smooth removal.
Loosening Clamps And Bolts
Start by loosening all clamps that hold the exhaust pipes. Use a wrench or socket set for this task. Turn bolts counterclockwise to loosen them. Some bolts may be tight or rusty. Apply penetrating oil and wait a few minutes for easier removal.
Work on both sides of the exhaust system. Keep all bolts and clamps in a safe place for later use or disposal.
Detaching The Exhaust System
After loosening, carefully pull the exhaust pipes away from the motorcycle. Do not force or bend the pipes. Wiggle the pipes gently to detach from the mounting points. Some parts may stick due to heat or rust. Use gentle taps with a rubber mallet if needed.
Have a helper hold the pipes while you remove them. This prevents dropping and damaging parts.
Handling Old Parts
Once removed, inspect the old exhaust parts. Check for cracks or damage that may affect reinstallation. Decide if you want to keep or recycle old clamps and bolts. Properly dispose of parts that are no longer usable. Clean the mounting areas on the bike before installing the new exhaust system.
Installing The Magnaflow Exhaust
Installing the Magnaflow exhaust on your 2016 Victory Cross Country Tour improves sound and performance. This process needs care and the right steps. Follow these clear instructions to fit your new exhaust perfectly. Take your time and enjoy the upgrade.
Positioning The New Exhaust
Start by placing the Magnaflow exhaust near the bike’s original pipes. Align the pipes gently without forcing them. Check that the exhaust matches the bends and holes on your bike. Hold the pipes in place to see if they fit well. Positioning is key for a smooth installation.
Securing Clamps And Bolts
Next, attach the clamps around the connection points. Use the correct size clamps to avoid leaks. Tighten the bolts by hand first for easy adjustments. Then, use a wrench to secure them firmly. Do not overtighten to prevent damage. Make sure all connections feel solid and tight.
Adjusting For Proper Fit
After securing, check the exhaust’s position again. Slightly move the pipes to avoid contact with the bike frame. Leave small gaps for heat expansion and vibration. Confirm that the exhaust sits evenly on both sides. Adjust clamps and bolts if needed. Proper fit ensures good sound and safe riding.
Final Checks And Testing
After installing the Magnaflow exhaust on your 2016 Victory Cross Country Tour, final checks and testing are essential. These steps ensure the exhaust fits correctly and works safely. A thorough inspection prevents problems and improves performance.
Ensuring Tight Seals
Check all clamps and connections. Tighten them to avoid leaks. Loose seals cause noise and reduce efficiency. Use a wrench to secure each joint firmly. Make sure no gaps or cracks remain around the seals.
Starting The Engine
Turn on the engine carefully. Listen to the exhaust sound. A smooth start means the installation is good. Watch for any unusual vibrations or rattles. These signs may indicate loose parts or poor fit.
Inspecting For Leaks And Noise
Look under the bike for any escaping gases. Use your hand to feel for air leaks near the joints. A leaking exhaust may produce hissing sounds. Also, notice any loud or strange noises. They could mean the exhaust needs adjustment.
Maintenance Tips
Maintaining your Magnaflow exhaust on the 2016 Victory Cross Country Tour helps keep it in great shape. Regular care improves performance and extends the exhaust’s life. Simple steps prevent damage and costly repairs.
Cleaning The Exhaust
Clean the exhaust regularly to remove dirt and grime. Use a soft cloth and mild soap with water. Avoid harsh chemicals that can damage the finish. Dry the exhaust thoroughly to stop rust. Clean both the inside and outside for best results.
Regular Inspections
Check the exhaust for cracks, rust, or loose parts often. Look around clamps and joints carefully. Tighten any loose bolts to avoid leaks. Early detection helps prevent bigger problems. Inspect after long rides or rough weather.
Troubleshooting Common Issues
Listen for unusual noises like rattling or hissing. These may signal leaks or loose parts. Check for discoloration or soot buildup. These signs point to engine or exhaust problems. Address issues quickly to keep your bike running smooth.
Frequently Asked Questions
How Do I Install Magnaflow Exhaust On Victory Cross Country?
First, remove the stock exhaust carefully. Align Magnaflow pipes and clamps properly. Tighten all bolts securely. Check for leaks before riding.
What Tools Are Needed For Magnaflow Exhaust Installation?
You need a socket wrench, screwdrivers, and possibly penetrating oil. Gloves and safety glasses are recommended for protection during installation.
How Long Does Magnaflow Exhaust Installation Take?
Installation typically takes about 1 to 2 hours. It depends on your experience and tool availability. Follow instructions closely for efficiency.
Will Installing Magnaflow Exhaust Affect My Bike’s Warranty?
Check your bike’s warranty terms. Some manufacturers void the warranty if aftermarket parts are installed. Magnaflow exhausts usually don’t cause issues if installed properly.
Conclusion
Installing the Magnaflow exhaust on your 2016 Victory Cross Country Tour is a rewarding task. It improves your bike’s sound and performance. Take your time and follow each step carefully. Use the right tools to avoid damage. Test your bike after installation to check for leaks or issues.
Enjoy the new, deeper exhaust tone on your rides. Regular maintenance will keep it working well. This upgrade adds value and enjoyment to your motorcycle experience. Simple, effective, and worth the effort.
